After years of in-depth collaborative research and development with top universities and industry experts, our company has achieved a revolutionary technological breakthrough and upgrade for the ultrasonic screening system, successfully launching the country’s first online screen breakage detection system that integrates screening, monitoring, and early warning in one. This cutting-edge product is specially designed and optimized for the field of fine screening, aiming to solve the pain points of traditional screening equipment such as low efficiency, high screen wear, and difficulty in real-time fault detection, bringing a new upgrade to industrial fine screening operations.
Equipped with both continuous and pulse dual operating modes, the ultrasonic screening system supports multi-level stepless power regulation, which can be flexibly adjusted according to the characteristics of different materials (such as particle size, viscosity, and humidity) and screening requirements, ensuring optimal screening effect in various working conditions. Compared with traditional screening equipment, it has obvious advantages in energy conservation and environmental protection: the operating power and energy consumption are reduced by 30% on average, while the material discharge speed is increased by 40%, and the screening efficiency is significantly improved, which not only saves enterprise operation costs but also improves production efficiency.
In terms of durability and safety, the system adopts high-quality wear-resistant components and an optimized structural design, which can significantly prolong the service life of the screen mesh by 50% or more, reducing the frequency of screen replacement and the labor cost of maintenance. At the same time, it is fitted with dual-mode status indicators and an intelligent early warning system, which can simultaneously realize real-time monitoring of equipment operation status, fault alarms, and screen fatigue life warnings. Once an abnormality is detected, the system will trigger an alarm within milliseconds and display the fault location and cause, ensuring the stable, safe, and continuous operation of the equipment.
After hundreds of field tests in different industries, the system has been proven to have high detection accuracy—it can accurately identify micro-cracks, wear, and other damages on the screen mesh, even tiny cracks less than 0.1mm, and trigger an alarm in a timely manner to avoid material waste and production accidents caused by screen breakage. In addition, the product is fully compatible with various mainstream industrial control systems, with strong adaptability, and can be widely applied to full-scenario fine screening applications in industries such as mining, chemical industry, food processing, pharmaceutical, and new materials.
